Ensuring that maintenance is performed as required. The vibration signatures analysis can be used to detect the nature and extent of any damage in machines and components or any maintenance decisions related to the machine. In some cases, it may not be possible to avoid particular significant hazards during the maintenance of work equipment so appropriate measures should be taken to protect people and minimise the risk. Specifying who is responsible for overseeing equipment maintenance and where the records are kept. Mobile heavy equipment (dozers, loaders, scrapers, etc.) .section-header-flag-safetygroups, If you want to extend the life of your equipment, here are the major maintenance components you should be aware of. Obtaining a copy of the maintenance schedule recommended by the manufacturer. Most manufacturers can provide maintenance schedules for their equipment. .section-header-flag-rss-toolkit-resources, Use 40px if message is 1 line (NEW) .section-header-flag-committees, Regular maintenance of equipment is an important and necessary activity. COVID-19 Resources - Learn More Here Preventive maintenance is the systematic care and protection of tools, equipment, machines, and vehicles in order to keep them in a safe, usable condition, that limits downtime and extends productivity. Cared for properly, your machine can last for years, but if your machine tool is neglected, it can add up to a number of costly machine tool repairs. In order to ensure work equipment does not deteriorate to the extent that it may put people at risk, employers, the relevant self-employed and others in control of work equipment are required by PUWER to keep it 'maintained in an efficient state, in efficient order and in good repair'. Always avoid placing tools on or above machinery or an electrical apparatus. What are the correct maintenance of tools and equipment? PUWER requires that: all work equipment be maintained in an efficient state, in efficient order and in good repair; where any machinery has a maintenance log, the log is kept up to date; and that maintenance operations on work equipment can be carried out safely. .section-header-flag-tools-resources, HSE aims to reduce work-related death, injury and ill health. SAFE MAINTENANCE PRACTICES. These may include: It is important that these situations are properly assessed. Staff undertaking maintenance may need to undertake significant on-the-job risk assessment (essentially considering what could go wrong and how to avoid injury), as the situation may develop and change in ways that could not be foreseen at the outset. Inspection may be part of the overall maintenance programme and, like thorough examination, may be one of the techniques for validating the maintenance programme. These instructions should always be followed, unless there are justifiable reasons for not doing so (eg where more frequent maintenance is necessary, due to intense use, adverse environmental conditions or when other experience shows this need). .section-header-flag-trainingservices, The maintenance of the tools machines is often carried out because of needs related to production process and time, but in a perfunctory way it is not carried out at all. The manufacturer's instructions should describe what maintenance is required to keep the equipment safe and how this can be done safely. Because of this, proper care and maintenance of the tools is required in order to preserve their integrity and ensure they function for years to come. The maintenance and preventive care of the welder are significant actions that will allow to execute a work of quality, as well as to extend the useful life of the machine, for that reason, we recommend to take into account these pieces of advice to give helpful life and to preserve this vital tool of work. Although it’s hard to stop a machine when jobs are hot and machinists want to machine, taking just two or three shifts’ worth of time per year can make a huge difference in boosting productivity and reducing machine downtime. Where possible, equipment should normally be shut down and any residual / stored energy safely released (eg pneumatic pressure dumped, parts with gravitational / rotational energy stopped or brought to a safe position). Steps should be taken to manage any risks arising from maintenance activity. Manufacturer's instructions should make recommendations on how to safely undertake maintenance of their work equipment and, unless there are good reasons otherwise, these should always be followed. In others, such as hand-held chainsaws, training on the safe maintenance of the equipment is normally provided as an integral part of the basic training in the safe use of the equipment. Never leave tools unattended where machinery or aircraft engines are running. Especially with cheap tools, the cable is not sufficiently flexible and anyway too short. Join us on some of the following social networks. The frequency and nature of maintenance should be determined through risk assessment, taking full account of: Safety-critical parts of work equipment may need a higher and more frequent level of attention than other aspects, which can be reflected within any maintenance programme. When equipment runs efficiently, projects get done on or ahead of schedule, and your bottom line does well. This may be limited to ensuring that blades/bits are replaced when needed and that guards or other safety devices are operable and any damaged electrical cords/plugs are repaired or replaced. An important part of this preventative care is to make sure that all of you machine parts and accessories are handled and stored responsibly. Cleaning the tools regularly is essential to their proper functioning. When efficiency suffers, so does your bottom line. The duty to maintain work equipment (PUWER regulation 5) and take measures to manage the risks from maintenance (PUWER regulation 22) builds on the general duties of section 2 of the Health and Safety at Work Act, which requires work equipment to be maintained so that it is safe, and work to be undertaken safely, so far as reasonably practicable. Repairing is another essential tips for maintenance tools and equipment. With high-risk or complex equipment, these demands may be significant and, in some cases, may be best undertaken by the manufacturer or specialist contractors. Machine maintenance is the means by which mechanical assets in a facility are kept in working order. Maintenance work should only be undertaken by those who are competent to do the work, who have been provided with sufficient information, instruction and training (PUWER regulations 8 and 9). .section-header-flag-cor, .section-header-flag-topics-hazards, Machine tool - Machine tool - Basic machine tools: Hundreds of varieties of metal machine tools, ranging in size from small machines mounted on workbenches to huge production machines weighing several hundred tons, are used in modern industry. Al Adi was established in the year 2012 with an aim to provide quick solutions for repairing and servicing of industrial machines, air compressors and power tools. .section-header-flag-rss-build-your-program, Watch Queue Queue. .section-header-flag-smallbusiness, Although while the actual act of servicing machines can be a danger in of itself, it is a highly important preventative measure, in regard to exposing other workers to hazards. */ Power tools should be maintained in good working order. Large companies with a fleet of vehicles/equipment typically have a comprehensive maintenance program due to the capital investment and/or leasing agreements. This Skilled Technician is responsible for the electronic and electromechanical maintenance of machine tools and other numerically controlled machines. 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